15038 Bestevaer 45 ST Pure

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Revision as of 15:40, 14 August 2015 by 31.160.12.62 (talk) (→‎TO DO)

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'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).

Planning

  • Conform mail Willem Berends of July 16
  • WK 30 Navyk to implement all comments and changes.
  • WK 30 End of the week Navyk will send the draft files for review.
  • WK 32 Bamboo wood will be delivered to KMY for surface preparations.
  • WK 33 Until Wednesday Noon, KMY has the time to review and send some additional remarks.
  • WK 34 All wood material (exl. floor) will be deliverer at CNC works.
  • WK 34 End of this week Navyk will deliver the complete files to KMY.
  • WK 35 CNC will cut all materials en deliver to the KMY.

TO DO

Solid model

General

  • Heating > make all outlets, route?
  • Toilet outlet > route

Sole

  • Update for new mast pillar profile
  • Finish sole > add radi in way of solid profiles

Forecabin

Salon

  • table > hardware, modify top, profiles
  • mast pillar > U profile 80x160x8, welded against mast bulkhead

Galley

Bathroom

Aft ship

  • high locker
    • add hatch in back for access technique
    • raise bottom for air outlet bathroom
  • Guest Cabin
    • update solid profiles (L/U)
  • Deckhouse
    • handrail SB > to model
    • handrail/pillar PS > to model

Superstructure

  • Base ceiling
    • split for sheet size
    • Moulding deck/hull
      • narrow lower width
      • remove round corners in FC

Sole structure

  • finalize

Other files

  • labels > create excel sheet with codes for each part
  • additional files:
    • Marlan templates
    • Metal parts (?):
      • handrails

Overlength

  • 10mm at bulkheads which connect to superstructure
  • 5mm at inside contour of base ceiling hull (where it connects to superstructure lining)

Navyk remarks for KMY

General

  • push button > knob can be rotated 90° or 180°?
  • heating
    • outlets > HIP?
    • accesoires?

Sole

  • sole hatches in furniture will have fingerhole or Southco hardware?

Fore cabin

  • bed > bottom of storage is OC-18
  • bed > hatch for access mast bhd bolts?
  • bed > batteries > additional bottom panel with battery cutouts could have cutouts for nylon straps to fasten the batteries
  • lining > in way of sole the lining could be replaced by bracket boxes
  • lining/ceiling > intersecting frames/faceplates are ignored

Deckhouse

  • aft lining > space behind > make storage? (behind armrest)
  • aft lining > add hatch for access welding of aft bulkhead?

Galley

  • fridge vent in plinth interferes with LED light
  • fridge vent in cabinet side to be => 6500mm2 > apply Hafele grill?
  • sole > large opening (no hatch) under galley counter

Bathroom

  • full cabin assembled outside boat
  • heating hose to be installed prior to positioning cabin
  • glass doors are very close to shower mixer
  • black water tank...
  • superstructure bolts > no access

Salon

  • benches > please indicate hatches
  • upper locker PS fore > add hatch in back for access technique?
  • table
    • folding leave hardware Kroon 342114 > non existing article code?
    • specified panel clips > for what use?

Superstructure

  • Skyscreen > with liner?

Aluminum

  • aft ship > move stiffener under cockpit porthole to CL side of bhd?

INFO

General

  • driver-drill
    • total length including bit > 210mm
    • distance shaft center to top of housing > 36mm

hatches and portlights

  • Deckhatches:
    • Lewmar Size 60 low profile: 39960030
    • Lewmar Size 30 low profile: 39930030
  • Portligths in superstructure:
  • Portlights in cockpit:

hardware

  • finish > stainless steel

lining

  • V-grooves, every 100mm, parallel to deckline/sheer

ceilings

entrance doors

  • door width net standard > 560mm
  • door width net minimum > 500mm
  • gap under door > ?
  • core > plywood ocoume 18mm
  • cover panels > plywood bamboo 7mm
  • hinges?
  • mortise lock?
  • handles?
  • door plates/shields?
  • height doorhandles?
  • door catch?
  • ajar hook?

lockers

  • shelves > mounted with shelf supports (Hettich)
  • FYI > solid corner profiles in furniture plintes will be painted white
  • hinges > Hettich Intermat Soft....
  • drawer runners > Hettich Quadro 30
  • closing device > Kroon 372369
  • shelf supports

seats

  • seat cushion thickness 100mm
  • back vertical
  • seat panel 340mm above sole

berths

  • matrass thickness 100mm
  • bed slats 40 mm from Spacerflex

Sole

  • base > 18mm ocoume, varnished all around
  • finish > chest nut
  • margin boards > width 70mm
  • hatch locking device > see material list

Fore Cabin

Salon

  • lower hinge in forward upper cabinet will be solved by KMY

Galley

Bathroom

Aft cabins

  • entrance door > rotates inside

Deck house

Superstructure

  • Skyscreen > model to be determined > KMY

Modeling refereneces

Tolerance

  • distance to frame flanges 20

Lining

  • deckhouse > offset 62 from inside shell, lining will be glued against Hora windowframes conform P169 Detail windows.dwg (received June 30)

Base ceiling

  • superstructure
    • offset 58 from inside shell
    • after rebuilding salon tolerance <7 (surface from aft bulkhead to fwd bulkhead)
    • interference with stringers <2, to be solved on board

Sheet estimation

transverse grain

  • 17mm single bamboo - 3 sheets - bench fronts SL / galley front / table sides
  • 6mm single bamboo - 1 sheet - bench fronts DH

Milling

  • Subcontracted to CNC werk
  • Tools
    • router bit Ø10 and Ø20
    • drill Ø3 (smallest)
  • Layers
    • for each tool
    • for each router bits per contour (outside / inside / inset)
  • Contours
    • closed polylines
    • no curves
    • no splines
  • Drilling holes
    • layer per diameter per depth
    • mark with 'dot' (AutoCAD)
  • Narrow strips > milled full depth minus 1mm (so strips in an 18mm sheet will be milled 17mm deep and will remain in the sheet)
  • Labels
    • file format excel
    • each info line in a column
    • at least showing part ID and sheet ID (so 2 columns)
    • if possible show material ID (3 columns)

Aluminum

  • mast bulkhead > bolted? requires hatch in bed
  • mast bulkhead > cutout entrance door + heater hose
  • aft bulkhead > cutout for heater hose
  • galley > pillar
  • bolt connection > create detail

People

  • Eeuwe Kooi - director/owner (not directly involved)
  • Willem Berends - chain manger (responsible for contract)
  • Willem-Jan van der Vegt - engineer (our contactperson)
  • Haaie Andringa - foreman carpentry

Exchange work

  • KMY negotiated €1.000 discount for delivering a 3D model of interior - send file is only a block file
  • integration of heater ducting is not in contract
  • info is not delivered on Monday, June 15 but came partially on June 16 and 17

As discussed

July 1, 2015

  • furniture doors - 17mm is OK
  • entrance hatch recess box - PUR insulated, put plywood panel in front
  • stair steps solid wood
  • cockpit sole - covered with cork 9mm
  • lining - leather panels are canceled
  • porthole boxes - yard makes tube, out of our delivery

June 16, 2015

  • black water tank - to be determined by Navyk, volume around 50 liter, position SB behind toilet

June 11,2015

  • tolerances
    • vertical:
      • sole to supporting structure - 0mm
      • ceiling to structure - 0mm
    • horizontal
      • clearance from inner frame contour - 20mm (space between frames is reserved for systems)
  • insulation type is PUR
  • grain orientation will be vertical
  • sole supports are alu tube 50x30x?
  • cabinet interiors to be white
  • KMY workshop facilities:
    • no veneer press
    • edge band machine for straight edges
    • lamello machine
    • round router bits R6, R8, R10, R12
  • Navyk will route the ducting for airheating through the interior
  • Navyk is free to use their own material naming
  • Navyk will give a price offer for the aluminium sole supports

Structure model - modifications!

  • Forepeak bulkhead - stiffeners will be on aft side (cabin side)
  • Pilothouse - between the windows will be a vertical T-profile with a web of 50x6 and a flange of 50x8
  • Entrance door forecabin - to be determined by Navyk, it will be a joinery door, not an aluminum door
  • sole structure - to be determined, Navyk will make a price offer for this
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