Difference between revisions of "15038 Bestevaer 45 ST Pure"

From NavykI
Jump to: navigation, search
(→‎Galley)
(→‎Remarks milling)
 
(42 intermediate revisions by 2 users not shown)
Line 1: Line 1:
 
'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).
 
'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).
 +
 +
==Scope==
 +
*detailed 3D model
 +
*general detail sheet
 +
*CNC milling files (for all panel parts, drill holes not included)
 +
*assembly drawings (with indication for bevels)
 +
*list of hardware (98 assembly screws 4.5x30)
 +
*list of appliances
 +
*list of mouldings ('lijstenstaat')
 +
*weight brut + net + COG
  
 
==Planning==
 
==Planning==
Line 12: Line 22:
  
 
==TO DO==
 
==TO DO==
 +
 +
===Parts===
 +
*one side veneer > add 'top veneer' or 'bottom veneer' to part label? (for milling operator)
 +
 +
===Issues and mistakes===
 +
*panel thickness tolerance > larger than 1mm > resulting in many gaps > Kuiper did not deliver sanded/calibrated panels
 +
*deckhouse
 +
**lining > window cutouts > offset is made outside instead of inside
 +
**lining > aft wall (SU-01-09) > window cutout has moved (SU-01-07 is okay)
 +
 
===Solid model===
 
===Solid model===
 
====General====
 
====General====
−
*Heating > make all outlets, route?
+
*Toilet outlet > route (?)
−
*Toilet outlet > route
 
−
*Lighting > add cutouts for spots (3d models are in inbox\70 interior\appliances
 
  
 
====Sole====
 
====Sole====
−
*Finish sole > add radi in way of solid profiles
+
FINAL
  
 
====Forecabin====
 
====Forecabin====
 +
FINAL
 +
 
====Salon====
 
====Salon====
−
*table > hardware, modify top, profiles
+
FINAL
−
*mast pillar > U profile 80x160x8, welded against mast bulkhead
 
  
 
====Galley====
 
====Galley====
 +
FINAL
 +
 
====Bathroom====
 
====Bathroom====
 +
FINAL except for wooden rims upper lockers (to be added)
  
 
====Aft ship====
 
====Aft ship====
−
*high locker
+
FINAL
−
**add hatch in back for access technique
 
−
**raise bottom for air outlet bathroom
 
−
*Guest Cabin
 
−
**update solid profiles (L/U)
 
−
*Deckhouse
 
−
**handrail SB > to model
 
−
**handrail/pillar PS > to model
 
  
 
====Superstructure====
 
====Superstructure====
−
*Base ceiling
+
FINAL
−
**split for sheet size
 
−
**Moulding deck/hull
 
−
***narrow lower width
 
−
***remove round corners in FC
 
  
 
====Sole structure====
 
====Sole structure====
−
*finalize
+
*finalize (after approval of KMY)
  
 
====Other files====
 
====Other files====
Line 55: Line 66:
 
**Metal parts (?):
 
**Metal parts (?):
 
***handrails
 
***handrails
 +
****galley
 +
****SB > to model
 +
****PS > to model
  
 
====Overlength====
 
====Overlength====
Line 61: Line 75:
  
 
==Navyk remarks for KMY==
 
==Navyk remarks for KMY==
−
====General====
 
−
*push button > knob can be rotated 90° or 180°?
 
−
*heating
 
−
**outlets > HIP?
 
−
**accesoires?
 
−
====Sole====
 
−
*sole hatches in furniture will have fingerhole or Southco hardware?
 
−
====Fore cabin====
 
−
*bed > bottom of storage is OC-18
 
−
*bed > hatch for access mast bhd bolts?
 
−
*bed > batteries > additional bottom panel with battery cutouts could have cutouts for nylon straps to fasten the batteries
 
−
*lining > in way of sole the lining could be replaced by bracket boxes
 
−
*lining/ceiling > intersecting frames/faceplates are ignored
 
−
====Deckhouse====
 
−
*aft lining > space behind > make storage? (behind armrest)
 
−
*aft lining > add hatch for access welding of aft bulkhead?
 
−
====Galley====
 
−
*fridge vent in plinth interferes with LED light
 
−
*fridge vent in cabinet side to be => 6500mm2 > apply Hafele grill?
 
−
*sole > large opening (no hatch) under galley counter
 
−
====Bathroom====
 
−
*full cabin assembled outside boat
 
−
*heating hose to be installed prior to positioning cabin
 
−
*glass doors are very close to shower mixer
 
−
*black water tank...
 
−
*superstructure bolts > no access
 
−
 
−
====Salon====
 
−
*benches > please indicate hatches
 
−
*upper locker PS fore > add hatch in back for access technique?
 
−
*table
 
−
**folding leave hardware Kroon 342114 > non existing article code?
 
−
**specified panel clips > for what use?
 
−
 
−
====Superstructure====
 
−
*Skyscreen > with liner?
 
−
====Aluminum====
 
−
*aft ship > move stiffener under cockpit porthole to CL side of bhd?
 
  
 
==INFO==
 
==INFO==
Line 165: Line 141:
  
 
===Salon===
 
===Salon===
−
*lower hinge in forward upper cabinet will be solved by KMY
 
  
 
===Galley===
 
===Galley===
−
*resize and reposition all drawer boxes conform final drawer runner
+
*Drawers
 
**PDF info: P:\15038 Bestevaer 45 ST Pure\Inbox\70 Interior\Arcitech drawers
 
**PDF info: P:\15038 Bestevaer 45 ST Pure\Inbox\70 Interior\Arcitech drawers
 
**Hettich Arcitech drawers st.steel > [http://web2.hettich.com/hbh/catalog/Start.do?localeId=en&model=procat]
 
**Hettich Arcitech drawers st.steel > [http://web2.hettich.com/hbh/catalog/Start.do?localeId=en&model=procat]
Line 196: Line 171:
  
 
===Superstructure===
 
===Superstructure===
−
*Skyscreen > model to be determined > KMY
+
*Skyscreen
 +
**type Roller Surface 2 With Seal
 +
**orientation is transverse sliding
  
 
==Modeling refereneces==
 
==Modeling refereneces==
Line 216: Line 193:
  
 
==Milling==
 
==Milling==
−
*Subcontracted to [http://www.cncwerk.nl/ CNC werk]
+
*Subcontracted to [[CNCwerk]]
−
*Tools
+
===Remarks milling===
−
**router bit Ø10 and Ø20
+
*drill holes > not drilled (overlooked, only the crosshairs on no process layer were noticed and removed)
−
**drill Ø3 (smallest)
+
*panel thickness > varies from 15.3 - 17mm
−
*Layers
 
−
**for each tool
 
−
**for each router bits per contour (outside / inside / inset)
 
−
*Contours
 
−
**closed polylines
 
−
**no curves
 
−
**no splines
 
−
*Drilling holes
 
−
**layer per diameter per depth
 
−
**mark with 'dot' (AutoCAD)
 
−
*Narrow strips > milled full depth minus 1mm (so strips in an 18mm sheet will be milled 17mm deep and will remain in the sheet)
 
−
*Labels
 
−
**file format excel
 
−
**each info line in a column
 
−
**at least showing part ID and sheet ID (so 2 columns)
 
−
**if possible show material ID (3 columns)
 
  
 
==Aluminum==
 
==Aluminum==
Line 249: Line 210:
 
*Willem-Jan van der Vegt - engineer (our contactperson)
 
*Willem-Jan van der Vegt - engineer (our contactperson)
 
*Haaie Andringa - foreman carpentry
 
*Haaie Andringa - foreman carpentry
 +
*Oscar - freelance carpenter
  
 
== Exchange work ==
 
== Exchange work ==
Line 254: Line 216:
 
*integration of heater ducting is not in contract
 
*integration of heater ducting is not in contract
 
*info is not delivered on Monday, June 15 but came partially on June 16 and 17
 
*info is not delivered on Monday, June 15 but came partially on June 16 and 17
 +
*4 hours for renesting 12mm in smaller sheet (not confirmed by Willem yet)
  
 
== As discussed ==
 
== As discussed ==

Latest revision as of 14:54, 30 October 2015

'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).

Scope[edit]

  • detailed 3D model
  • general detail sheet
  • CNC milling files (for all panel parts, drill holes not included)
  • assembly drawings (with indication for bevels)
  • list of hardware (98 assembly screws 4.5x30)
  • list of appliances
  • list of mouldings ('lijstenstaat')
  • weight brut + net + COG

Planning[edit]

  • Conform mail Willem Berends of July 16
  • WK 30 Navyk to implement all comments and changes.
  • WK 30 End of the week Navyk will send the draft files for review.
  • WK 32 Bamboo wood will be delivered to KMY for surface preparations.
  • WK 33 Until Wednesday Noon, KMY has the time to review and send some additional remarks.
  • WK 34 All wood material (exl. floor) will be deliverer at CNC works.
  • WK 34 End of this week Navyk will deliver the complete files to KMY.
  • WK 35 CNC will cut all materials en deliver to the KMY.

TO DO[edit]

Parts[edit]

  • one side veneer > add 'top veneer' or 'bottom veneer' to part label? (for milling operator)

Issues and mistakes[edit]

  • panel thickness tolerance > larger than 1mm > resulting in many gaps > Kuiper did not deliver sanded/calibrated panels
  • deckhouse
    • lining > window cutouts > offset is made outside instead of inside
    • lining > aft wall (SU-01-09) > window cutout has moved (SU-01-07 is okay)

Solid model[edit]

General[edit]

  • Toilet outlet > route (?)

Sole[edit]

FINAL

Forecabin[edit]

FINAL

Salon[edit]

FINAL

Galley[edit]

FINAL

Bathroom[edit]

FINAL except for wooden rims upper lockers (to be added)

Aft ship[edit]

FINAL

Superstructure[edit]

FINAL

Sole structure[edit]

  • finalize (after approval of KMY)

Other files[edit]

  • labels > create excel sheet with codes for each part
  • additional files:
    • Marlan templates
    • Metal parts (?):
      • handrails
        • galley
        • SB > to model
        • PS > to model

Overlength[edit]

  • 10mm at bulkheads which connect to superstructure
  • 5mm at inside contour of base ceiling hull (where it connects to superstructure lining)

Navyk remarks for KMY[edit]

INFO[edit]

General[edit]

  • driver-drill
    • total length including bit > 210mm
    • distance shaft center to top of housing > 36mm

hatches and portlights[edit]

  • Deckhatches:
    • Lewmar Size 60 low profile: 39960030
    • Lewmar Size 30 low profile: 39930030
  • Portligths in superstructure:
  • Portlights in cockpit:

hardware[edit]

  • finish > stainless steel

lining[edit]

  • V-grooves, every 100mm, parallel to deckline/sheer

ceilings[edit]

entrance doors[edit]

  • door width net standard > 560mm
  • door width net minimum > 500mm
  • gap under door > ?
  • core > plywood ocoume 18mm
  • cover panels > plywood bamboo 7mm
  • hinges?
  • mortise lock?
  • handles?
  • door plates/shields?
  • height doorhandles?
  • door catch?
  • ajar hook?

lockers[edit]

  • shelves > mounted with shelf supports (Hettich)
  • FYI > solid corner profiles in furniture plintes will be painted white
  • hinges > Hettich Intermat Soft....
  • drawer runners > Hettich Quadro 30
  • closing device > Kroon 372369
  • shelf supports

seats[edit]

  • seat cushion thickness 100mm
  • back vertical
  • seat panel 340mm above sole

berths[edit]

  • matrass thickness 100mm
  • bed slats 40 mm from Spacerflex

Sole[edit]

  • base > 18mm ocoume, varnished all around
  • finish > chest nut
  • margin boards > width 70mm
  • hatch locking device > see material list

Fore Cabin[edit]

Salon[edit]

Galley[edit]

Bathroom[edit]

Aft cabins[edit]

  • entrance door > rotates inside

Deck house[edit]

Superstructure[edit]

  • Skyscreen
    • type Roller Surface 2 With Seal
    • orientation is transverse sliding

Modeling refereneces[edit]

Tolerance[edit]

  • distance to frame flanges 20

Lining[edit]

  • deckhouse > offset 62 from inside shell, lining will be glued against Hora windowframes conform P169 Detail windows.dwg (received June 30)

Base ceiling[edit]

  • superstructure
    • offset 58 from inside shell
    • after rebuilding salon tolerance <7 (surface from aft bulkhead to fwd bulkhead)
    • interference with stringers <2, to be solved on board

Sheet estimation[edit]

transverse grain[edit]

  • 17mm single bamboo - 3 sheets - bench fronts SL / galley front / table sides
  • 6mm single bamboo - 1 sheet - bench fronts DH

Milling[edit]

Remarks milling[edit]

  • drill holes > not drilled (overlooked, only the crosshairs on no process layer were noticed and removed)
  • panel thickness > varies from 15.3 - 17mm

Aluminum[edit]

  • mast bulkhead > bolted? requires hatch in bed
  • mast bulkhead > cutout entrance door + heater hose
  • aft bulkhead > cutout for heater hose
  • galley > pillar
  • bolt connection > create detail

People[edit]

  • Eeuwe Kooi - director/owner (not directly involved)
  • Willem Berends - chain manger (responsible for contract)
  • Willem-Jan van der Vegt - engineer (our contactperson)
  • Haaie Andringa - foreman carpentry
  • Oscar - freelance carpenter

Exchange work[edit]

  • KMY negotiated €1.000 discount for delivering a 3D model of interior - send file is only a block file
  • integration of heater ducting is not in contract
  • info is not delivered on Monday, June 15 but came partially on June 16 and 17
  • 4 hours for renesting 12mm in smaller sheet (not confirmed by Willem yet)

As discussed[edit]

July 1, 2015[edit]

  • furniture doors - 17mm is OK
  • entrance hatch recess box - PUR insulated, put plywood panel in front
  • stair steps solid wood
  • cockpit sole - covered with cork 9mm
  • lining - leather panels are canceled
  • porthole boxes - yard makes tube, out of our delivery

June 16, 2015[edit]

  • black water tank - to be determined by Navyk, volume around 50 liter, position SB behind toilet

June 11,2015[edit]

  • tolerances
    • vertical:
      • sole to supporting structure - 0mm
      • ceiling to structure - 0mm
    • horizontal
      • clearance from inner frame contour - 20mm (space between frames is reserved for systems)
  • insulation type is PUR
  • grain orientation will be vertical
  • sole supports are alu tube 50x30x?
  • cabinet interiors to be white
  • KMY workshop facilities:
    • no veneer press
    • edge band machine for straight edges
    • lamello machine
    • round router bits R6, R8, R10, R12
  • Navyk will route the ducting for airheating through the interior
  • Navyk is free to use their own material naming
  • Navyk will give a price offer for the aluminium sole supports

Structure model - modifications![edit]

  • Forepeak bulkhead - stiffeners will be on aft side (cabin side)
  • Pilothouse - between the windows will be a vertical T-profile with a web of 50x6 and a flange of 50x8
  • Entrance door forecabin - to be determined by Navyk, it will be a joinery door, not an aluminum door
  • sole structure - to be determined, Navyk will make a price offer for this
Retrieved from "http://navyki.navyk.ro/index.php?title=15038_Bestevaer_45_ST_Pure&oldid=6692"