Difference between revisions of "15038 Bestevaer 45 ST Pure"

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(Created page with "'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY). == People ==...")
 
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'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).
 
'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).
  
 +
==Scope==
 +
*detailed 3D model
 +
*general detail sheet
 +
*CNC milling files (for all panel parts, drill holes not included)
 +
*assembly drawings (with indication for bevels)
 +
*list of hardware (98 assembly screws 4.5x30)
 +
*list of appliances
 +
*list of mouldings ('lijstenstaat')
 +
*weight brut + net + COG
 +
 +
==Planning==
 +
*Conform mail Willem Berends of July 16
 +
*WK 30 Navyk to implement all comments and changes.
 +
*WK 30 End of the week Navyk will send the draft files for review.
 +
*WK 32 Bamboo wood will be delivered to KMY for surface preparations.
 +
*WK 33 Until Wednesday Noon, KMY has the time to review and send some additional remarks.
 +
*WK 34 All wood material (exl. floor) will be deliverer at CNC works.
 +
*WK 34 End of this week Navyk will deliver the complete files to KMY.
 +
*WK 35 CNC will cut all materials en deliver to the KMY.
 +
 +
==TO DO==
 +
 +
===Parts===
 +
*one side veneer > add 'top veneer' or 'bottom veneer' to part label? (for milling operator)
 +
 +
===Issues and mistakes===
 +
*panel thickness tolerance > larger than 1mm > resulting in many gaps > Kuiper did not deliver sanded/calibrated panels
 +
*deckhouse
 +
**lining > window cutouts > offset is made outside instead of inside
 +
**lining > aft wall (SU-01-09) > window cutout has moved (SU-01-07 is okay)
 +
 +
===Solid model===
 +
====General====
 +
*Toilet outlet > route (?)
 +
 +
====Sole====
 +
FINAL
 +
 +
====Forecabin====
 +
FINAL
 +
 +
====Salon====
 +
FINAL
 +
 +
====Galley====
 +
FINAL
 +
 +
====Bathroom====
 +
FINAL except for wooden rims upper lockers (to be added)
 +
 +
====Aft ship====
 +
FINAL
 +
 +
====Superstructure====
 +
FINAL
 +
 +
====Sole structure====
 +
*finalize (after approval of KMY)
 +
 +
====Other files====
 +
*labels > create excel sheet with codes for each part
 +
*additional files:
 +
**Marlan templates
 +
**Metal parts (?):
 +
***handrails
 +
****galley
 +
****SB > to model
 +
****PS > to model
 +
 +
====Overlength====
 +
*10mm at bulkheads which connect to superstructure
 +
*5mm at inside contour of base ceiling hull (where it connects to superstructure lining)
 +
 +
==Navyk remarks for KMY==
 +
 +
==INFO==
 +
 +
===General===
 +
*driver-drill
 +
**total length including bit > 210mm
 +
**distance shaft center to top of housing > 36mm
 +
 +
====hatches and portlights====
 +
*Deckhatches:
 +
**Lewmar Size 60 low profile: 39960030
 +
**Lewmar Size 30 low profile: 39930030
 +
***[http://www.oceanair.co.uk/marine/products/skyscreen-roller-surface-2#quicktabs-product_tabs=6 Skyscreens]
 +
*Portligths in superstructure:
 +
**Lewmar Standard portlight Size 3: [https://www.lewmar.com/products.asp?id=8757&lid=24843 393320200]
 +
*Portlights in cockpit:
 +
**Lewmar Standard portlight Size 5: [https://www.lewmar.com/products.asp?id=8757&lid=25083 393520200]
 +
====hardware====
 +
*finish > stainless steel
 +
 +
====lining====
 +
*V-grooves, every 100mm, parallel to deckline/sheer
 +
 +
====ceilings====
 +
*leather panels > mounted with [http://www.fastmount.com Fastmount]
 +
 +
====entrance doors====
 +
*door width net standard > 560mm
 +
*door width net minimum > 500mm
 +
*gap under door > ?
 +
*core > plywood ocoume 18mm
 +
*cover panels > plywood bamboo 7mm
 +
*hinges?
 +
*mortise lock?
 +
*handles?
 +
*door plates/shields?
 +
*height doorhandles?
 +
*door catch?
 +
*ajar hook?
 +
 +
====lockers====
 +
*shelves > mounted with shelf supports (Hettich)
 +
*FYI > solid corner profiles in furniture plintes will be painted white
 +
*hinges > Hettich Intermat Soft....
 +
*drawer runners > Hettich Quadro 30
 +
*closing device > [https://www.kroon.nl/cgi-bin/shop/scripts/shop.cgi?dep=group&grp=13743 Kroon 372369]
 +
*shelf supports
 +
 +
====seats====
 +
*seat cushion thickness 100mm
 +
*back vertical
 +
*seat panel 340mm above sole
 +
 +
====berths====
 +
*matrass thickness 100mm
 +
*bed slats 40 mm from [http://www.enpremiere.com/trucks/specifications.php?lng=gb&PHPSESSID=0a80df387b7f822bd5aaa7fb37d18ca6 Spacerflex]
 +
 +
===Sole===
 +
*base > 18mm ocoume, varnished all around
 +
*finish > chest nut
 +
*margin boards > width 70mm
 +
*hatch locking device > see material list
 +
 +
===Fore Cabin===
 +
 +
===Salon===
 +
 +
===Galley===
 +
*Drawers
 +
**PDF info: P:\15038 Bestevaer 45 ST Pure\Inbox\70 Interior\Arcitech drawers
 +
**Hettich Arcitech drawers st.steel > [http://web2.hettich.com/hbh/catalog/Start.do?localeId=en&model=procat]
 +
*fridge is a [http://www.webasto.com/gb/markets-products/motorhomes/comfort-solutions/refrigeration-solutions/cruise-refrigerators Webasto]
 +
**CR 85 EL - first choice
 +
**CR 65 EL - second choice
 +
**front to be white
 +
*sink > [http://www.belship.eu/catalogus/#82 Belship 0430331515CS]
 +
*stove > [http://www.force10.com/gas_gimballed_3burner.html Force 10 F63356]
 +
**gimbal 30°
 +
*faucet > [http://www.badkamerwinkel.nl/damixa-willow-keukenkraan-chroom-350000000#product-details Damixa Willow Kitchen Chrome]
 +
 +
===Bathroom===
 +
*black water tank > behind toilet, 2 options:
 +
**[http://www.nuovarade.com/product.php?productId=181&categoryId=30 preferred option (60L)]
 +
**[http://www.allpa.nl/nl/483171.html second option]
 +
*glass doors > semi standard product
 +
*sink > [http://www.belship.eu/catalogus/#84 Belship 043018]
 +
*faucet > [ http://www.badkamerwinkel.nl/damixa-willow-wastafelkraan-met-klik-waste-chroom-358210000 Damixa Willow Bathroom faucet chrome]
 +
*showermixer > [http://www.badkamerwinkel.nl/damixa-willow-douchekraan-15-cm-chroom-352000000 Damixa Willow Showermixer chrome]
 +
*shower head > [http://www.badkamerwinkel.nl/damixa-tube-handdouche-chroom-766640000 Damixa hand shower chrome]
 +
 +
===Aft cabins===
 +
*entrance door > rotates inside
 +
 +
===Deck house===
 +
 +
===Superstructure===
 +
*Skyscreen
 +
**type Roller Surface 2 With Seal
 +
**orientation is transverse sliding
 +
 +
==Modeling refereneces==
 +
===Tolerance===
 +
*distance to frame flanges 20
 +
 +
===Lining===
 +
*deckhouse > offset 62 from inside shell, lining will be glued against Hora windowframes conform ''P169 Detail windows.dwg'' (received June 30)
 +
===Base ceiling===
 +
*superstructure
 +
**offset 58 from inside shell
 +
**after rebuilding salon tolerance <7 (surface from aft bulkhead to fwd bulkhead)
 +
**interference with stringers <2, to be solved on board
 +
 +
==Sheet estimation==
 +
===transverse grain===
 +
*17mm single bamboo - 3 sheets - bench fronts SL / galley front / table sides
 +
*6mm single bamboo - 1 sheet - bench fronts DH
 +
 +
==Milling==
 +
*Subcontracted to [[CNCwerk]]
 +
===Remarks milling===
 +
*drill holes > not drilled (overlooked, only the crosshairs on no process layer were noticed and removed)
 +
*panel thickness > varies from 15.3 - 17mm
 +
 +
==Aluminum==
 +
*mast bulkhead > bolted? requires hatch in bed
 +
*mast bulkhead > cutout entrance door + heater hose
 +
*aft bulkhead > cutout for heater hose
 +
*galley > pillar
 +
*bolt connection > create detail
  
 
== People ==
 
== People ==
Line 7: Line 210:
 
*Willem-Jan van der Vegt - engineer (our contactperson)
 
*Willem-Jan van der Vegt - engineer (our contactperson)
 
*Haaie Andringa - foreman carpentry
 
*Haaie Andringa - foreman carpentry
 +
*Oscar - freelance carpenter
  
 
== Exchange work ==
 
== Exchange work ==
Line 12: Line 216:
 
*integration of heater ducting is not in contract
 
*integration of heater ducting is not in contract
 
*info is not delivered on Monday, June 15 but came partially on June 16 and 17
 
*info is not delivered on Monday, June 15 but came partially on June 16 and 17
 +
*4 hours for renesting 12mm in smaller sheet (not confirmed by Willem yet)
 +
 +
== As discussed ==
 +
=== July 1, 2015 ===
 +
*furniture doors - 17mm is OK
 +
*entrance hatch recess box - PUR insulated, put plywood panel in front
 +
*stair steps solid wood
 +
*cockpit sole - covered with cork 9mm
 +
*lining - leather panels are canceled
 +
*porthole boxes - yard makes tube, out of our delivery
 +
 +
=== June 16, 2015 ===
 +
*black water tank - to be determined by Navyk, volume around 50 liter, position SB behind toilet
 +
=== June 11,2015 ===
 +
*tolerances
 +
**vertical:
 +
***sole to supporting structure - 0mm
 +
***ceiling to structure - 0mm
 +
**horizontal
 +
***clearance from inner frame contour - 20mm (space between frames is reserved for systems)
 +
*insulation type is PUR
 +
*grain orientation will be vertical
 +
*sole supports are alu tube 50x30x?
 +
*cabinet interiors to be white
 +
*KMY workshop facilities:
 +
**no veneer press
 +
**edge band machine for straight edges
 +
**lamello machine
 +
**round router bits R6, R8, R10, R12
 +
*Navyk will route the ducting for airheating through the interior
 +
*Navyk is free to use their own material naming
 +
*Navyk will give a price offer for the aluminium sole supports
 +
 +
== Structure model - modifications! ==
 +
*Forepeak bulkhead - stiffeners will be on aft side (cabin side)
 +
*Pilothouse - between the windows will be a vertical T-profile with a web of 50x6 and a flange of 50x8
 +
*Entrance door forecabin - to be determined by Navyk, it will be a joinery door, not an aluminum door
 +
*sole structure - to be determined, Navyk will make a price offer for this
 +
 +
  
−
==
 
  
  
 
[[Category: Projects]]
 
[[Category: Projects]]

Latest revision as of 14:54, 30 October 2015

'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).

Scope[edit]

  • detailed 3D model
  • general detail sheet
  • CNC milling files (for all panel parts, drill holes not included)
  • assembly drawings (with indication for bevels)
  • list of hardware (98 assembly screws 4.5x30)
  • list of appliances
  • list of mouldings ('lijstenstaat')
  • weight brut + net + COG

Planning[edit]

  • Conform mail Willem Berends of July 16
  • WK 30 Navyk to implement all comments and changes.
  • WK 30 End of the week Navyk will send the draft files for review.
  • WK 32 Bamboo wood will be delivered to KMY for surface preparations.
  • WK 33 Until Wednesday Noon, KMY has the time to review and send some additional remarks.
  • WK 34 All wood material (exl. floor) will be deliverer at CNC works.
  • WK 34 End of this week Navyk will deliver the complete files to KMY.
  • WK 35 CNC will cut all materials en deliver to the KMY.

TO DO[edit]

Parts[edit]

  • one side veneer > add 'top veneer' or 'bottom veneer' to part label? (for milling operator)

Issues and mistakes[edit]

  • panel thickness tolerance > larger than 1mm > resulting in many gaps > Kuiper did not deliver sanded/calibrated panels
  • deckhouse
    • lining > window cutouts > offset is made outside instead of inside
    • lining > aft wall (SU-01-09) > window cutout has moved (SU-01-07 is okay)

Solid model[edit]

General[edit]

  • Toilet outlet > route (?)

Sole[edit]

FINAL

Forecabin[edit]

FINAL

Salon[edit]

FINAL

Galley[edit]

FINAL

Bathroom[edit]

FINAL except for wooden rims upper lockers (to be added)

Aft ship[edit]

FINAL

Superstructure[edit]

FINAL

Sole structure[edit]

  • finalize (after approval of KMY)

Other files[edit]

  • labels > create excel sheet with codes for each part
  • additional files:
    • Marlan templates
    • Metal parts (?):
      • handrails
        • galley
        • SB > to model
        • PS > to model

Overlength[edit]

  • 10mm at bulkheads which connect to superstructure
  • 5mm at inside contour of base ceiling hull (where it connects to superstructure lining)

Navyk remarks for KMY[edit]

INFO[edit]

General[edit]

  • driver-drill
    • total length including bit > 210mm
    • distance shaft center to top of housing > 36mm

hatches and portlights[edit]

  • Deckhatches:
    • Lewmar Size 60 low profile: 39960030
    • Lewmar Size 30 low profile: 39930030
  • Portligths in superstructure:
  • Portlights in cockpit:

hardware[edit]

  • finish > stainless steel

lining[edit]

  • V-grooves, every 100mm, parallel to deckline/sheer

ceilings[edit]

entrance doors[edit]

  • door width net standard > 560mm
  • door width net minimum > 500mm
  • gap under door > ?
  • core > plywood ocoume 18mm
  • cover panels > plywood bamboo 7mm
  • hinges?
  • mortise lock?
  • handles?
  • door plates/shields?
  • height doorhandles?
  • door catch?
  • ajar hook?

lockers[edit]

  • shelves > mounted with shelf supports (Hettich)
  • FYI > solid corner profiles in furniture plintes will be painted white
  • hinges > Hettich Intermat Soft....
  • drawer runners > Hettich Quadro 30
  • closing device > Kroon 372369
  • shelf supports

seats[edit]

  • seat cushion thickness 100mm
  • back vertical
  • seat panel 340mm above sole

berths[edit]

  • matrass thickness 100mm
  • bed slats 40 mm from Spacerflex

Sole[edit]

  • base > 18mm ocoume, varnished all around
  • finish > chest nut
  • margin boards > width 70mm
  • hatch locking device > see material list

Fore Cabin[edit]

Salon[edit]

Galley[edit]

Bathroom[edit]

Aft cabins[edit]

  • entrance door > rotates inside

Deck house[edit]

Superstructure[edit]

  • Skyscreen
    • type Roller Surface 2 With Seal
    • orientation is transverse sliding

Modeling refereneces[edit]

Tolerance[edit]

  • distance to frame flanges 20

Lining[edit]

  • deckhouse > offset 62 from inside shell, lining will be glued against Hora windowframes conform P169 Detail windows.dwg (received June 30)

Base ceiling[edit]

  • superstructure
    • offset 58 from inside shell
    • after rebuilding salon tolerance <7 (surface from aft bulkhead to fwd bulkhead)
    • interference with stringers <2, to be solved on board

Sheet estimation[edit]

transverse grain[edit]

  • 17mm single bamboo - 3 sheets - bench fronts SL / galley front / table sides
  • 6mm single bamboo - 1 sheet - bench fronts DH

Milling[edit]

Remarks milling[edit]

  • drill holes > not drilled (overlooked, only the crosshairs on no process layer were noticed and removed)
  • panel thickness > varies from 15.3 - 17mm

Aluminum[edit]

  • mast bulkhead > bolted? requires hatch in bed
  • mast bulkhead > cutout entrance door + heater hose
  • aft bulkhead > cutout for heater hose
  • galley > pillar
  • bolt connection > create detail

People[edit]

  • Eeuwe Kooi - director/owner (not directly involved)
  • Willem Berends - chain manger (responsible for contract)
  • Willem-Jan van der Vegt - engineer (our contactperson)
  • Haaie Andringa - foreman carpentry
  • Oscar - freelance carpenter

Exchange work[edit]

  • KMY negotiated €1.000 discount for delivering a 3D model of interior - send file is only a block file
  • integration of heater ducting is not in contract
  • info is not delivered on Monday, June 15 but came partially on June 16 and 17
  • 4 hours for renesting 12mm in smaller sheet (not confirmed by Willem yet)

As discussed[edit]

July 1, 2015[edit]

  • furniture doors - 17mm is OK
  • entrance hatch recess box - PUR insulated, put plywood panel in front
  • stair steps solid wood
  • cockpit sole - covered with cork 9mm
  • lining - leather panels are canceled
  • porthole boxes - yard makes tube, out of our delivery

June 16, 2015[edit]

  • black water tank - to be determined by Navyk, volume around 50 liter, position SB behind toilet

June 11,2015[edit]

  • tolerances
    • vertical:
      • sole to supporting structure - 0mm
      • ceiling to structure - 0mm
    • horizontal
      • clearance from inner frame contour - 20mm (space between frames is reserved for systems)
  • insulation type is PUR
  • grain orientation will be vertical
  • sole supports are alu tube 50x30x?
  • cabinet interiors to be white
  • KMY workshop facilities:
    • no veneer press
    • edge band machine for straight edges
    • lamello machine
    • round router bits R6, R8, R10, R12
  • Navyk will route the ducting for airheating through the interior
  • Navyk is free to use their own material naming
  • Navyk will give a price offer for the aluminium sole supports

Structure model - modifications![edit]

  • Forepeak bulkhead - stiffeners will be on aft side (cabin side)
  • Pilothouse - between the windows will be a vertical T-profile with a web of 50x6 and a flange of 50x8
  • Entrance door forecabin - to be determined by Navyk, it will be a joinery door, not an aluminum door
  • sole structure - to be determined, Navyk will make a price offer for this
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