Difference between revisions of "15038 Bestevaer 45 ST Pure"

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'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).
 
'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).
 +
 +
==Scope==
 +
*detailed 3D model
 +
*general detail sheet
 +
*CNC milling files (for all panel parts, drill holes not included)
 +
*assembly drawings (with indication for bevels)
 +
*list of hardware (98 assembly screws 4.5x30)
 +
*list of appliances
 +
*list of mouldings ('lijstenstaat')
 +
*weight brut + net + COG
  
 
==Planning==
 
==Planning==
Line 12: Line 22:
  
 
==TO DO==
 
==TO DO==
−
===General===
+
 
−
*access bolt connection for mounting superstructure
+
===Parts===
−
*'''drill holes and notches for assembly'''
+
*one side veneer > add 'top veneer' or 'bottom veneer' to part label? (for milling operator)
−
*sole structure > create
+
 
−
*heating > add bulkhead penetrations for hose and grills
+
===Issues and mistakes===
 +
*panel thickness tolerance > larger than 1mm > resulting in many gaps > Kuiper did not deliver sanded/calibrated panels
 +
*deckhouse
 +
**lining > window cutouts > offset is made outside instead of inside
 +
**lining > aft wall (SU-01-09) > window cutout has moved (SU-01-07 is okay)
 +
 
 +
===Solid model===
 +
====General====
 +
*Toilet outlet > route (?)
 +
 
 +
====Sole====
 +
FINAL
 +
 
 +
====Forecabin====
 +
FINAL
 +
 
 +
====Salon====
 +
FINAL
 +
 
 +
====Galley====
 +
FINAL
 +
 
 +
====Bathroom====
 +
FINAL except for wooden rims upper lockers (to be added)
 +
 
 +
====Aft ship====
 +
FINAL
 +
 
 +
====Superstructure====
 +
FINAL
 +
 
 +
====Sole structure====
 +
*finalize (after approval of KMY)
 +
 
 +
====Other files====
 
*labels > create excel sheet with codes for each part
 
*labels > create excel sheet with codes for each part
 
*additional files:
 
*additional files:
 
**Marlan templates
 
**Marlan templates
−
**metal parts
+
**Metal parts (?):
−
***handrails > st.st. Ø28
+
***handrails
−
***poles (structural) > aluminum > galley Ø60 / salon Ø80
+
****galley
 +
****SB > to model
 +
****PS > to model
 +
 
 +
====Overlength====
 +
*10mm at bulkheads which connect to superstructure
 +
*5mm at inside contour of base ceiling hull (where it connects to superstructure lining)
 +
 
 +
==Navyk remarks for KMY==
 +
 
 +
==INFO==
 +
 
 +
===General===
 
*driver-drill
 
*driver-drill
 
**total length including bit > 210mm
 
**total length including bit > 210mm
 
**distance shaft center to top of housing > 36mm
 
**distance shaft center to top of housing > 36mm
 +
 
====hatches and portlights====
 
====hatches and portlights====
 
*Deckhatches:
 
*Deckhatches:
Line 37: Line 94:
 
====hardware====
 
====hardware====
 
*finish > stainless steel
 
*finish > stainless steel
−
====sole====
 
−
*base > 18mm ocoume, varnished all around
 
−
*finish > chest nut
 
−
*margin boards > width 70mm
 
−
*hatches > to be determined in combination with alu sole supporting structure
 
−
*hatch locking device > see material list
 
  
 
====lining====
 
====lining====
 
*V-grooves, every 100mm, parallel to deckline/sheer
 
*V-grooves, every 100mm, parallel to deckline/sheer
 +
 
====ceilings====
 
====ceilings====
 
*leather panels > mounted with [http://www.fastmount.com Fastmount]
 
*leather panels > mounted with [http://www.fastmount.com Fastmount]
 +
 
====entrance doors====
 
====entrance doors====
 
*door width net standard > 560mm
 
*door width net standard > 560mm
Line 61: Line 114:
 
*door catch?
 
*door catch?
 
*ajar hook?
 
*ajar hook?
 +
 
====lockers====
 
====lockers====
 
*shelves > mounted with shelf supports (Hettich)
 
*shelves > mounted with shelf supports (Hettich)
Line 73: Line 127:
 
*back vertical
 
*back vertical
 
*seat panel 340mm above sole
 
*seat panel 340mm above sole
 +
 
====berths====
 
====berths====
 
*matrass thickness 100mm
 
*matrass thickness 100mm
 
*bed slats 40 mm from [http://www.enpremiere.com/trucks/specifications.php?lng=gb&PHPSESSID=0a80df387b7f822bd5aaa7fb37d18ca6 Spacerflex]
 
*bed slats 40 mm from [http://www.enpremiere.com/trucks/specifications.php?lng=gb&PHPSESSID=0a80df387b7f822bd5aaa7fb37d18ca6 Spacerflex]
 +
 +
===Sole===
 +
*base > 18mm ocoume, varnished all around
 +
*finish > chest nut
 +
*margin boards > width 70mm
 +
*hatch locking device > see material list
  
 
===Fore Cabin===
 
===Fore Cabin===
−
====Navyk remarks====
 
−
*bed > storage bottom is OC-18
 
−
*lining > in way of sole it could be replaced by bracket boxes
 
−
*batteries > additional bottom panel with battery cutouts could have cutouts for nylon straps to fasten the batteries
 
−
*bed > hatch for access mast bhd bolts?
 
  
 
===Salon===
 
===Salon===
−
*pillar mast bulkhead > connected with FB 8mm, split mast bulkhead
 
−
*table
 
−
*chain plate reinforcement > mask
 
−
*lower hinge in forward upper cabinet will be solved by KMY
 
−
*counter top > raise 100mm
 
−
*add shelf profile between upper lockers
 
−
*box against FWD bhd > bottle storage, make narrower, add hatch in counter top (with fingerhole)
 
−
*upper lockers > move upper plinth outboard
 
−
*upper locker PS fore > add hatch in back for access technique (KMY?)
 
  
 
===Galley===
 
===Galley===
−
*resize and reposition all drawer boxes conform final drawer runner
+
*Drawers
−
*pillar > cut hole in sole, large enough for welding
+
**PDF info: P:\15038 Bestevaer 45 ST Pure\Inbox\70 Interior\Arcitech drawers
 +
**Hettich Arcitech drawers st.steel > [http://web2.hettich.com/hbh/catalog/Start.do?localeId=en&model=procat]
 
*fridge is a [http://www.webasto.com/gb/markets-products/motorhomes/comfort-solutions/refrigeration-solutions/cruise-refrigerators Webasto]
 
*fridge is a [http://www.webasto.com/gb/markets-products/motorhomes/comfort-solutions/refrigeration-solutions/cruise-refrigerators Webasto]
 
**CR 85 EL - first choice
 
**CR 85 EL - first choice
Line 106: Line 154:
 
**gimbal 30°
 
**gimbal 30°
 
*faucet > [http://www.badkamerwinkel.nl/damixa-willow-keukenkraan-chroom-350000000#product-details Damixa Willow Kitchen Chrome]
 
*faucet > [http://www.badkamerwinkel.nl/damixa-willow-keukenkraan-chroom-350000000#product-details Damixa Willow Kitchen Chrome]
−
====Remarks for yard====
 
−
*fridge vent in plinth interferes with LED light
 
−
*fridge vent in cabinet side to be => 6500mm2 > apply Hafele grill?
 
−
*sole > large opening (no hatch) under galley counter
 
  
 
===Bathroom===
 
===Bathroom===
−
*material > panels can be normal HPL as rest of boat, the special quality W400-VV is canceled.
 
−
*entrance door > rotates outside and forward
 
 
*black water tank > behind toilet, 2 options:
 
*black water tank > behind toilet, 2 options:
 
**[http://www.nuovarade.com/product.php?productId=181&categoryId=30 preferred option (60L)]
 
**[http://www.nuovarade.com/product.php?productId=181&categoryId=30 preferred option (60L)]
 
**[http://www.allpa.nl/nl/483171.html second option]
 
**[http://www.allpa.nl/nl/483171.html second option]
−
*glass doors > model schematic and indicate operation
+
*glass doors > semi standard product
 
*sink > [http://www.belship.eu/catalogus/#84 Belship 043018]
 
*sink > [http://www.belship.eu/catalogus/#84 Belship 043018]
−
*faucet > [http://nl.hudsonreed.com/product/Hudson_Reed_Tec_Crosshead_4_gats_Bad_douchemengkraan_met_Handdouche_badbevestiging_/101/18.html Hudson Reed Tec Crosshead]
+
*faucet > [ http://www.badkamerwinkel.nl/damixa-willow-wastafelkraan-met-klik-waste-chroom-358210000 Damixa Willow Bathroom faucet chrome]
−
*upper locker > add hatch in back for access technique
+
*showermixer > [http://www.badkamerwinkel.nl/damixa-willow-douchekraan-15-cm-chroom-352000000 Damixa Willow Showermixer chrome]
 +
*shower head > [http://www.badkamerwinkel.nl/damixa-tube-handdouche-chroom-766640000 Damixa hand shower chrome]
  
 
===Aft cabins===
 
===Aft cabins===
−
*PS > bulkhead cutout, profiles, raise horizontal profile in line with sole deckhouse
 
−
*bed bottoms > hatches for access storage space under, support?
 
−
*lining > align knuckles with V-grooves
 
 
*entrance door > rotates inside
 
*entrance door > rotates inside
−
*technical space > add access hatches in longitudinal panels
 
−
*high locker > add plinth on top, moved outboard
 
−
*high locker > add hatch in back for access technique
 
  
 
===Deck house===
 
===Deck house===
−
*'pillar boxes' to be moved outboard 10mm
+
 
−
*'pillar boxes' add recesses for technical panels, dimensions? KMY
+
===Superstructure===
−
*'pillar boxes' pillar to model
+
*Skyscreen
−
*all panels to be white, except for bench fronts, 'pillar boxes' besides entrance and top of guest cabin SB
+
**type Roller Surface 2 With Seal
−
*bench fronts and top of guest cabin to be covered with 6mm bamboo as for entrance doors
+
**orientation is transverse sliding
−
*add solid profiles around top of guest cabin.
 
−
*WJ will provide correct model of entrance
 
−
*add solid profiles at vertical corners of transition salon/guest cabin to deck house
 
−
*stairs > add solid profile to vertical corner of lower step
 
−
*recess behind seats > about 50 wide, 100 deep
 
−
*lining besides entrance > add solid profile at vertical (skewed) corner
 
−
*benches > seat width 550mm
 
−
*benches > back inclinated
 
−
*benches > raise bottom to have 950mm between seat and ceiling, this 950 is including or excluding the cushion? KMY
 
−
*Aft cabin lining > reduce lost space behind lining
 
−
*Stair steps > use for storage (3 steps)
 
−
*Aft cabin top > removable plexiglass panel for light and air, detail? KMY
 
−
*PS bench > remove armrest, make suitable for transverse seating
 
−
*bed bottoms > raise 100mm for additional storage and wider matrass
 
−
*bed bottoms > hinged hatch
 
−
*bed PS > large drawer under
 
−
*handrail SB > to model
 
−
*handrail/pillar PS > to model
 
  
 
==Modeling refereneces==
 
==Modeling refereneces==
Line 174: Line 193:
  
 
==Milling==
 
==Milling==
−
*Subcontracted to [http://www.cncwerk.nl/ CNC werk]
+
*Subcontracted to [[CNCwerk]]
−
*Router bits Ø10 and Ø20
+
===Remarks milling===
−
*Questions
+
*drill holes > not drilled (overlooked, only the crosshairs on no process layer were noticed and removed)
−
**contours > layer for each bit diameter?
+
*panel thickness > varies from 15.3 - 17mm
−
**drilling holes > layer for each diameter + depth?
 
−
*Labels > 3 lines is possible? (ID, sheet ID, material ID)
 
  
 
==Aluminum==
 
==Aluminum==
Line 186: Line 203:
 
*aft bulkhead > cutout for heater hose
 
*aft bulkhead > cutout for heater hose
 
*galley > pillar
 
*galley > pillar
 +
*bolt connection > create detail
  
 
== People ==
 
== People ==
Line 192: Line 210:
 
*Willem-Jan van der Vegt - engineer (our contactperson)
 
*Willem-Jan van der Vegt - engineer (our contactperson)
 
*Haaie Andringa - foreman carpentry
 
*Haaie Andringa - foreman carpentry
 +
*Oscar - freelance carpenter
  
 
== Exchange work ==
 
== Exchange work ==
Line 197: Line 216:
 
*integration of heater ducting is not in contract
 
*integration of heater ducting is not in contract
 
*info is not delivered on Monday, June 15 but came partially on June 16 and 17
 
*info is not delivered on Monday, June 15 but came partially on June 16 and 17
 +
*4 hours for renesting 12mm in smaller sheet (not confirmed by Willem yet)
  
 
== As discussed ==
 
== As discussed ==

Latest revision as of 13:54, 30 October 2015

'Pure' is the name of new line of yachts, of which the first boat is named 'Nescio'. This first boat will be build for Eeuwe Kooi himself (owner/director KMY).

Scope[edit]

  • detailed 3D model
  • general detail sheet
  • CNC milling files (for all panel parts, drill holes not included)
  • assembly drawings (with indication for bevels)
  • list of hardware (98 assembly screws 4.5x30)
  • list of appliances
  • list of mouldings ('lijstenstaat')
  • weight brut + net + COG

Planning[edit]

  • Conform mail Willem Berends of July 16
  • WK 30 Navyk to implement all comments and changes.
  • WK 30 End of the week Navyk will send the draft files for review.
  • WK 32 Bamboo wood will be delivered to KMY for surface preparations.
  • WK 33 Until Wednesday Noon, KMY has the time to review and send some additional remarks.
  • WK 34 All wood material (exl. floor) will be deliverer at CNC works.
  • WK 34 End of this week Navyk will deliver the complete files to KMY.
  • WK 35 CNC will cut all materials en deliver to the KMY.

TO DO[edit]

Parts[edit]

  • one side veneer > add 'top veneer' or 'bottom veneer' to part label? (for milling operator)

Issues and mistakes[edit]

  • panel thickness tolerance > larger than 1mm > resulting in many gaps > Kuiper did not deliver sanded/calibrated panels
  • deckhouse
    • lining > window cutouts > offset is made outside instead of inside
    • lining > aft wall (SU-01-09) > window cutout has moved (SU-01-07 is okay)

Solid model[edit]

General[edit]

  • Toilet outlet > route (?)

Sole[edit]

FINAL

Forecabin[edit]

FINAL

Salon[edit]

FINAL

Galley[edit]

FINAL

Bathroom[edit]

FINAL except for wooden rims upper lockers (to be added)

Aft ship[edit]

FINAL

Superstructure[edit]

FINAL

Sole structure[edit]

  • finalize (after approval of KMY)

Other files[edit]

  • labels > create excel sheet with codes for each part
  • additional files:
    • Marlan templates
    • Metal parts (?):
      • handrails
        • galley
        • SB > to model
        • PS > to model

Overlength[edit]

  • 10mm at bulkheads which connect to superstructure
  • 5mm at inside contour of base ceiling hull (where it connects to superstructure lining)

Navyk remarks for KMY[edit]

INFO[edit]

General[edit]

  • driver-drill
    • total length including bit > 210mm
    • distance shaft center to top of housing > 36mm

hatches and portlights[edit]

  • Deckhatches:
    • Lewmar Size 60 low profile: 39960030
    • Lewmar Size 30 low profile: 39930030
  • Portligths in superstructure:
  • Portlights in cockpit:

hardware[edit]

  • finish > stainless steel

lining[edit]

  • V-grooves, every 100mm, parallel to deckline/sheer

ceilings[edit]

entrance doors[edit]

  • door width net standard > 560mm
  • door width net minimum > 500mm
  • gap under door > ?
  • core > plywood ocoume 18mm
  • cover panels > plywood bamboo 7mm
  • hinges?
  • mortise lock?
  • handles?
  • door plates/shields?
  • height doorhandles?
  • door catch?
  • ajar hook?

lockers[edit]

  • shelves > mounted with shelf supports (Hettich)
  • FYI > solid corner profiles in furniture plintes will be painted white
  • hinges > Hettich Intermat Soft....
  • drawer runners > Hettich Quadro 30
  • closing device > Kroon 372369
  • shelf supports

seats[edit]

  • seat cushion thickness 100mm
  • back vertical
  • seat panel 340mm above sole

berths[edit]

  • matrass thickness 100mm
  • bed slats 40 mm from Spacerflex

Sole[edit]

  • base > 18mm ocoume, varnished all around
  • finish > chest nut
  • margin boards > width 70mm
  • hatch locking device > see material list

Fore Cabin[edit]

Salon[edit]

Galley[edit]

Bathroom[edit]

Aft cabins[edit]

  • entrance door > rotates inside

Deck house[edit]

Superstructure[edit]

  • Skyscreen
    • type Roller Surface 2 With Seal
    • orientation is transverse sliding

Modeling refereneces[edit]

Tolerance[edit]

  • distance to frame flanges 20

Lining[edit]

  • deckhouse > offset 62 from inside shell, lining will be glued against Hora windowframes conform P169 Detail windows.dwg (received June 30)

Base ceiling[edit]

  • superstructure
    • offset 58 from inside shell
    • after rebuilding salon tolerance <7 (surface from aft bulkhead to fwd bulkhead)
    • interference with stringers <2, to be solved on board

Sheet estimation[edit]

transverse grain[edit]

  • 17mm single bamboo - 3 sheets - bench fronts SL / galley front / table sides
  • 6mm single bamboo - 1 sheet - bench fronts DH

Milling[edit]

Remarks milling[edit]

  • drill holes > not drilled (overlooked, only the crosshairs on no process layer were noticed and removed)
  • panel thickness > varies from 15.3 - 17mm

Aluminum[edit]

  • mast bulkhead > bolted? requires hatch in bed
  • mast bulkhead > cutout entrance door + heater hose
  • aft bulkhead > cutout for heater hose
  • galley > pillar
  • bolt connection > create detail

People[edit]

  • Eeuwe Kooi - director/owner (not directly involved)
  • Willem Berends - chain manger (responsible for contract)
  • Willem-Jan van der Vegt - engineer (our contactperson)
  • Haaie Andringa - foreman carpentry
  • Oscar - freelance carpenter

Exchange work[edit]

  • KMY negotiated €1.000 discount for delivering a 3D model of interior - send file is only a block file
  • integration of heater ducting is not in contract
  • info is not delivered on Monday, June 15 but came partially on June 16 and 17
  • 4 hours for renesting 12mm in smaller sheet (not confirmed by Willem yet)

As discussed[edit]

July 1, 2015[edit]

  • furniture doors - 17mm is OK
  • entrance hatch recess box - PUR insulated, put plywood panel in front
  • stair steps solid wood
  • cockpit sole - covered with cork 9mm
  • lining - leather panels are canceled
  • porthole boxes - yard makes tube, out of our delivery

June 16, 2015[edit]

  • black water tank - to be determined by Navyk, volume around 50 liter, position SB behind toilet

June 11,2015[edit]

  • tolerances
    • vertical:
      • sole to supporting structure - 0mm
      • ceiling to structure - 0mm
    • horizontal
      • clearance from inner frame contour - 20mm (space between frames is reserved for systems)
  • insulation type is PUR
  • grain orientation will be vertical
  • sole supports are alu tube 50x30x?
  • cabinet interiors to be white
  • KMY workshop facilities:
    • no veneer press
    • edge band machine for straight edges
    • lamello machine
    • round router bits R6, R8, R10, R12
  • Navyk will route the ducting for airheating through the interior
  • Navyk is free to use their own material naming
  • Navyk will give a price offer for the aluminium sole supports

Structure model - modifications![edit]

  • Forepeak bulkhead - stiffeners will be on aft side (cabin side)
  • Pilothouse - between the windows will be a vertical T-profile with a web of 50x6 and a flange of 50x8
  • Entrance door forecabin - to be determined by Navyk, it will be a joinery door, not an aluminum door
  • sole structure - to be determined, Navyk will make a price offer for this
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